We create our products through two means of production; thermoforming and CNC machining.
Almost all of our products are molded using a technology called thermoforming. In thermoforming, a sheet of plastic is heated in a special oven. Industrial vacuums are then used to suck the heated plastic up onto one of our proprietary molds, where it will take its final shape.
There is a small set of our products that are made with CNC machining. In CNC machining, we use digital drawings to instruct a robotic router to precisely cut sheets of plastic into the specified shapes.